Active Harmonic Filter

SET 220-480V Rack-Mounted Active Harmonic Filter, 15A-150A

SET-AHF Active Harmonic Filter — 3-level topology, THDi ≤ 5%, ≤ 5 ms response, 25 A to 800 A range. CE / ISO 9001 / IEEE 519 compliant.

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Active harmonic filter by SET provides fast, modular harmonic compensation for 220–480V industrial distribution systems. This rack-mounted active harmonic filter reduces current distortion, stabilizes sensitive equipment and improves power quality. See the IEEE power-quality standards for reference.

SET active harmonic filter 220-480V rack-mounted system

SET-AHF · Active Harmonic Filter

Rack mounted active harmonic filter from SET is based on 3-level topology and designed to eliminate harmonic oscillations and reduce costs. AHF is a versatile solution, easily tailored to deliver power factor improvement, voltage variation control, flicker mitigation and load balancing functionality — significantly improving power quality in your networks while reducing harmonic pollution.

Highlights

  • Full harmonic compensation: 2nd–51st order odd harmonics, elimination rate ≥ 97%
  • Multi-function: harmonic filtering + reactive-power compensation + three-phase balancing
  • DSP + FPGA dual-core control with intelligent FFT algorithm
  • Fast response: initial ≤ 50 μs / overall ≤ 5 ms
  • Wall-mount and cabinet form factors: 25 A – 800 A range
  • 7-inch color touchscreen HMI with real-time harmonic spectrum display

Key Advantages

Superior Filtering Performance

THDi ≤ 5% after compensation, fully compliant with IEEE 519 and IEC 61000 standards. Eliminates all odd-order harmonics from 2nd through 51st simultaneously.

Ultra-Fast Response Time

Initial response ≤ 50 μs, full compensation reached within 5 ms — outperforms traditional passive filters and capacitor banks in dynamic load environments.

Multi-Function Integration

Single unit delivers harmonic filtering + reactive power compensation (PF −1.0 to +1.0) + three-phase current unbalance correction — saves cabinet space and CAPEX.

DSP + FPGA Digital Control

Dual-core architecture executes intelligent FFT harmonic detection with adaptive control, ensuring stable performance under rapid load changes.

Modular & Scalable

Parallel operation up to 8 units; hot-swappable modules; supports gradual capacity expansion as load grows.

Selective Harmonic Compensation

Each harmonic order (5th, 7th, 11th, 13th…) can be individually enabled/disabled and priority-weighted via HMI — optimize efficiency for your specific load profile.

Wide Voltage Coverage

220 V / 400 V / 480 V / 690 V rated; 3P3W and 3P4W both supported; neutral-line current compensation available for 3P4W systems.

High Overload Capability

110% continuous, 150% for 60 s — handles inrush and short-term surges without derating.

Low System Loss

Total system loss ≤ 2.5% of rated capacity; PWM smart-cooling reduces fan noise below 60 dB.

Comprehensive Protection

Over-voltage, under-voltage, over-current, over-temperature, short-circuit, IGBT desaturation, ground fault — all with auto-recovery.

Rich Communication

Modbus RTU / RS485 / CAN bus standard; Ethernet / Profibus / APP monitoring optional — integrates into any SCADA or BMS.

Global Compliance

CE, ISO 9001:2015, CNAS, UDEM certified; complies with IEEE 519, IEC 61000, GB/T 14549-93.

Long Service Life

> 100,000 hours design life; extensive burn-in and type-testing at Elumotive Shanghai facility.

Global Service Network

24-hour domestic response / 48-hour overseas response; on-site commissioning available; spare parts stocked in major logistics hubs.

Technical Data Sheet

Electrical Parameters

Parameter Value
Rated voltage 220 V / 400 V / 480 V / 690 V (3P3W or 3P4W)
Rated compensation current 25 A / 50 A / 75 A / 100 A / 150 A / 200 A / 300 A / 400 A / 600 A / 800 A
Grid frequency 50 / 60 Hz ±5%
Circuit topology Three-level NPC (IGBT)
Harmonic compensation order 2nd – 51st odd-order harmonics, individually selectable
Harmonic elimination rate ≥ 97%
THDi after filtering ≤ 5%
Reactive power compensation Power factor adjustable −1.0 to +1.0
Three-phase unbalance correction ≤ 5% residual current
Switching frequency 25.6 kHz
Initial response time ≤ 50 μs
Overall response time ≤ 5 ms
System loss ≤ 2.5% of rated capacity
Overload capability 110% continuous, 150% for 60 s

Control & Communication

Parameter Value
Controller DSP + FPGA dual-core digital
Control algorithm Intelligent FFT, adaptive control
HMI 7-inch color touch TFT LCD, real-time harmonic spectrum
Communication (standard) Modbus RTU / RS485 / CAN bus
Communication (optional) Ethernet / Profibus / APP / SCADA
Data logging On-board memory, 1-year event log
Remote monitoring Web dashboard, mobile APP (iOS/Android)

Mechanical & Environmental

Parameter Value
Enclosure color RAL 7035 (light gray) or black
Cooling Intelligent PWM forced-air cooling
Noise level < 60 dB @ 1 m
Ingress protection IP20 (indoor); IP54 (outdoor containerized option)
Ambient temperature −20 °C to +55 °C
Relative humidity ≤ 95% non-condensing
Installation altitude ≤ 2000 m rated; derating 1% per 100 m above
Mounting Wall-mount / floor-standing cabinet / 19-inch rack
Form factors Wall-mount modules 25–150 A · Floor cabinets 100–800 A
Weight 25 kg (75 A wall-mount) — 320 kg (800 A cabinet)

Standards & Certifications

Parameter Value
Compliance standards IEEE 519, IEC 61000, GB/T 14549-93
Product certifications CE Mark, ISO 9001:2015, CNAS, UDEM
Design standard IEC 62477-1 (safety), IEC 61439 (LV switchgear)
EMC EN 61000-6-2 (immunity), EN 61000-6-4 (emission)

Active Harmonic Filter Applications

Elumotive SET-AHF is deployed in the most demanding industrial and commercial power environments worldwide, where harmonic distortion causes energy waste, equipment overheating and utility-bill penalties.

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Steel & Metallurgy

Arc furnaces, rolling mills, electric-arc welding

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Renewable Energy

Solar PV plants, wind farms, energy storage

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Data Centers

UPS harmonic filtering for 99.9%+ uptime

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Healthcare

Clean power for MRI, CT and life-critical equipment

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Commercial Buildings

Office towers, malls, hotels — power factor & energy savings

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Rail Transit

Traction substations, regenerative braking energy management

EV Infrastructure

DC fast-charging stations, EV manufacturing lines

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Semiconductor Fabs

Voltage stability for precision lithography equipment

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Ports & Mining

Cranes, conveyors, hoists with heavy VFD load

Active Harmonic Filter Product Documents

Request the latest technical documentation, drawings and case studies via the contact form. Our engineers will send you the requested PDF files within one working day.

  • Product Datasheet (PDF)Complete technical specifications, dimensions, wiring diagrams

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  • User Manual (PDF)Installation, commissioning, operation and maintenance guide

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  • Product Certifications (PDF)CE, ISO 9001, CNAS, UDEM certificate scans

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  • Case Studies (PDF)Real-world application references across steel, solar, data center

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Need custom documentation? Contact sales@elumotive.com for tender packages, quality certificates, factory audit reports or third-party test reports (KEMA / CESI etc.).